Clutch 1.0 User Manual

In depth user manual to your RARE Clutch 1.0.

1. Product Identification

Product Name: RARE Clutch – Digital Clutch SystemProduct

Role: Aftermarket / Third-Party Component for Electric Motorcycles

Compatible Vehicles: Stark Varg EX - Stark Varg MX - Stark Varg SM

2. Intended Use

The RARE Clutch is a digital clutch system designed exclusively as a component for use on compatible Stark Varg electric motorcycles.

It digitally processes the original throttle signal in combination with a sensor-based clutch lever to simulate clutch functionality and enable configurable throttle and engine behavior.


2.1 Permitted Use

Use only on approved Stark Varg models

Installation and operation strictly according to this manual

Use with original, unmodified motorcycle wiring


2.2 Improper Use / Misuse

Installation on non-approved vehicles

Mechanical or electrical modification of the product or the intended motorcycle

Use with damaged throttle components

Operation outside applicable local laws and regulations

Warning
IMPORTANT

Any misuse may result in unintended acceleration, loss of control, serious injury, or death.

3. Safety Instructions

3.1 Safety Signal Words

Signal WordMeaning
DANGERHazardous situation resulting in death or serious injury
WARNINGHazardous situation that could result in death or serious injury
CAUTIONSituation that may result in minor or moderate injury
NOTICEInformation related to equipment or property damage

3.2 Symbols Used

SymbolDescription
WarningSafety warning
Electrical connectionElectrical connection
Installation stepInstallation step
AppApp-related information

3.3 General Safety Warnings

Warning
DANGER

Incorrect installation or configuration may cause unintended or unpredictable power delivery and loss of vehicle control.

Warning
WARNING

Installation by qualified personnel is strongly recommended.

Riding characteristics may change significantly after installation.

Warning
Electrical connection
CAUTION

Disconnect from electricity before installation or service (Switch off the bike completely or disconnect the battery)

Always perform commissioning and functional tests before riding.

Warning
NOTICE

This product is NOT STREET LEGAL and NOT HOMOLOGATED for use on public roads.

The rider remains fully responsible for vehicle control at all times.

Read this manual completely before installation or operation.

Technical modifications on the system by the user are not permitted, unless approved by RARE GmbH.

4. Liability & Responsibility

RARE GmbH assumes no liability for damages resulting from:

Incorrect installation, improper or unintended use, violation of local laws or regulations, unauthorized modifications.

The user is solely responsible for:

Correct installation and configuration, compliance with national and regional regulations, safe operation of the motorcycle.

Warning

Installation of aftermarket components may affect warranty, homologation, or operating approval of the motorcycle.

5. Scope of Delivery

5.1 Package Contents

ItemDescription
1RARE Control Unit (CU) with integrated speaker and (+ / −) buttons
2RARE Clutch Lever including "Plus Tension Spring"
3Handguard bolt (optional)
4Plug-and-play wiring cables
5Smartphone Application

Not Included: Tools, smartphone, motorcycle components.

5.2 Part Overview

6. Technical Description

6.1 Functional Principle

The RARE Clutch with its Control Unit provides smooth, optimized and configurable throttle response while providing clutch engagement. The algorithm is set to simulate a response of a combustion engine, combined with the advantages of electric bikes.

Functional Flow:

1

Throttle signals are processed and recalculated in the RARE CU according to the combustion engine simulation.

2

The rider engages the clutch lever.

3

The RARE CU interprets the lever position and dynamically adjusts the throttle signals based on configured parameters.

4

The updated throttle signals are sent to the motorcycle to achieve smooth engine control and seamless clutch engagement.

5

Based on the resulting values, an audio tone is generated to provide the rider with feedback on engine speed and available power.

All settings that affect ride behaviour are fully available to the user through the app.

6.2 Power Delivery with the RARE Clutch

Without a clutch, the full power range of the bike must be controlled solely with the right wrist, requiring extreme precision and wide hand motions. Achieving maximum output often demands a large twist of the throttle, which is difficult to perform quickly and compromises body position and the rider's ability to apply force effectively to the bike.

With the RARE Clutch, the rider can now decide when and how quickly power is released, as well as how smooth or aggressive the delivery should be. This can be adjusted dynamically while riding. The Control Unit algorithm allows the right hand to be less precise, enabling better focus on body position and force application, while the left index finger independently and quickly modulates clutch engagement.

6.3 Regenerative Braking: Recommended Settings

When using the RARE Clutch, it is recommended to set regenerative braking to 0%, especially for hill climbs. During uphill riding, regenerative braking causes the motorcycle to slow as soon as the throttle is released, which can interrupt riding flow and reduce built-up momentum when engaging the clutch.

On straight or downhill sections, regenerative braking can be adjusted according to rider preference. It can also be beneficial for controlled speed reduction and to help recharge the battery.

6.4 Plus Tension Spring

The Plus Tension Spring is located inside the lever pivot and is installed from the factory by default. It provides experienced riders with a firm, precise lever feel for aggressive riding, technical terrain, and advanced manoeuvres.

The Plus Tension Spring is intended for riders who prefer increased lever resistance and enhanced feedback. If hand fatigue or arm pump occurs, the spring can be removed without tools and without disassembling the lever.

Warning
NOTICE

Lever feel changes immediately after installing or removing the Plus Tension Spring. Familiarize yourself with the new lever feel before riding at speed or in demanding conditions.

7. Installation

Installer Skill Level: Experienced user or professional technician recommended

7.1 Installation Requirements

1

Standard motorcycle hand tools

2

Stable motorcycle stand

3

Motorcycle fully powered off

7.2 Installation Procedure

Warning
DANGER

Ensure the motorcycle is fully powered off before beginning installation.

Installation Steps:

1

Switch off your bike completely. (Long press the UP + DOWN buttons until the white LED on your Varg turns on)

2

Mount the RARE Clutch lever onto the handlebars.

3

Remove the front plate / headlight and mount the RARE Control Unit (CU) on the triple clamp. (Place the CU on top of the plastic part)

4

Unplug the throttle cable from the bike and connect it to the CU.

5

Connect the remaining cable from the CU to the bike.

6. Verify all connections and ensure correct cable routing.

Warning
WARNING

Make sure the CU plug connectors are not stressed or pinched when remounting the headlight.

8. Switch on your bike. Observe system startup behavior.

Warning
DANGER

Perform a functional test with the engine in neutral.

Test speaker output (audio feedback): Default: audio ON when clutch pulled, audio pitch based on throttle output

Warning
DANGER

While standing next to the bike, place it in a safe position and test clutch and throttle functionality:

• Test clutch lever actuation

• Verify smooth throttle response while stationary

• Do not ride if abnormal behavior is detected

8. Operation

8.1 Control Unit Buttons

Button InputDurationFunction
Short press (+ / −)< 1 secondAdjust sound volume (0–100%)
Long press (+ / −)> 1 secondSwitch riding mode (1–5)

9. Smartphone App

9.1 App Installation

App

Supported platforms: Android and iOS

App

Bluetooth required

Warning

Download ONLY the official "RARE Clutch" App from Google Play Store, iOS App Store or shop-rare.com

9.2 Custom Modes

Up to five individually configurable riding modes can be stored. Switch between modes with the buttons on the RARE Control Unit or using the smartphone app.

ParameterDescriptionEffect
Bite PointStart of clutch engagementInitial power delivery
End PointFull clutch engagementMaximum power threshold
Throttle SmoothnessSignal filteringReduced abrupt changes
Throttle ResponseThrottle aggressivenessDirect ↔ smooth
Flywheel EffectSimulated inertiaSmoother RPM behavior
Sound SettingsAcoustic feedbackRider feedback only
Warning
NOTICE

Extreme settings may significantly alter riding behavior. Adjust gradually.

10. Recommended Presets

The following presets provide ready-to-use configurations for different riding styles and terrain. The Enduro Race preset is the default in all modes.


Enduro

Maximum control, good traction, smooth power delivery.

Throttle Smoothness80%
Throttle Response22%
Flywheel Effect14%

Characteristics: Smooth, gradual power increase. Slow decrease in RPM. Feels soft and predictable. Very easy to modulate, ideal for technical or relaxed riding.


Enduro Race (DEFAULT)

Realistic all-round performance. Our default preset, covering most riding situations.

Throttle Smoothness60%
Throttle Response35%
Flywheel Effect20%

Characteristics: Quick but controlled throttle response. Noticeable, but not aggressive RPM decrease. Mirrors the feel of modern Enduro bikes. Best choice for most riding situations.


2-Stroke Feel

Lively, responsive, lightweight engine feel.

Throttle Smoothness40%
Throttle Response42%
Flywheel Effect38%

Characteristics: Instantaneous throttle response. Very rapid RPM drop. Minimal trailing power. Classic 2-stroke powerband behavior.


Motocross (4-Stroke MX)

Explosive, fast and aggressive throttle, ideal for MX tracks.

Throttle Smoothness40%
Throttle Response48%
Flywheel Effect32%

Characteristics: Extremely fast torque build-up. Rapid RPM drop when rolling off the throttle. Clear on/off throttle feel. MX track performance, "race only" mode.


Hard Enduro

Maximum control at low speeds for extreme technical terrain.

Throttle Smoothness88%
Throttle Response18%
Flywheel Effect10%

Characteristics: Very soft, gradual throttle response. RPM remains steady, allowing smooth crawling. Bike "pulls through" obstacles predictably. Maximum traction. Perfect for steep climbs and technical sections.

11. Firmware & Calibration

11.1 Firmware Updates

Firmware updates enable users to access the latest features and new developments. Your RARE Control Unit can be updated using the RARE Clutch smartphone app.

Warning
WARNING

Interrupting a firmware update may cause permanent malfunction of the CU.

• Ensure stable Bluetooth connection

• Do not power off motorcycle or smartphone during update

• Check for automatic shutdown timers on your bike

11.2 Calibration

Start Calibration to ensure accurate clutch and throttle positions and correct system behavior.

Perform calibration after clutch installation (settings → manage clutch)

Follow in-app instructions exactly step by step

Warning

Repeat the calibration if the behaviour of the clutch changes to unintended conditions.

12. Troubleshooting

IssuePossible CauseAction
No throttle responseConnector not seated / Calibration neededCheck wiring / Perform calibration
Erratic behaviorDamaged cablesInspect clutch system and replace broken parts
App connection failureBluetooth disabled / Another device connectedEnable Bluetooth / Disconnect other device
Clutch feels ON/OFFBite point and end point too closeReset clutch mode to default
Metallic scratching soundPlus Tension Spring contactRotate spring by hand until noise stops

Contact customer support if issue persists.

13. Maintenance & Care

The design eliminates every aspect of maintenance and mechanical wear. No matter if temperature or altitude change and how many hours you ride, your setup stays consistent.

The clutch bearings are self-lubricating and do not require any maintenance.

Periodically inspect connectors and cable routing to ensure proper operation.

Occasionally spray screws lightly with silicone spray to protect against corrosion.

Check that all screws remain securely tightened during regular inspections.

Warning
NOTICE

Do not direct a high-pressure washer or steam cleaner at the Control Unit.

14. Legal & Warranty

14.1 Software License

The RARE Clutch software, including the app, is licensed to the user for personal use only. All intellectual property rights in the software and app are retained by RARE GmbH. You may not copy, modify, reverse engineer, decompile, or distribute the software.

14.2 Warranty Coverage

RARE guarantees that its products are free from manufacturing defects in materials and workmanship at the time of delivery. The warranty covers defects that occur within two years from the date of delivery to the end consumer.

The warranty does not cover:

Damage resulting from accidents, misuse, collisions, or neglect

Defects caused by improper maintenance or unapproved parts

Unauthorized modifications

Normal wear and tear, competitive sports, commercial use, or rental services

14.3 Safety & Disclaimer

Warning
DANGER

After any crash or impact, inspect the RARE Clutch for damage before riding again. Check for broken parts, loose connectors, or cut/damaged cables.

If the motorcycle behaves unusually, stop riding immediately, inspect the clutch. Contact RARE support if necessary.

Riding with a damaged or malfunctioning clutch may result in loss of control and serious injury.

15. Contact

Manufacturer: RARE GmbH

Wengerstraße 10, 5621 St. Veit i.P., Austria

Website: https://shop-rare.com

Email: office@rare.com


© Rare GmbH. All rights reserved. Specifications subject to change without notice.